CAD Design, Prototyping & 3D Modeling

CAD DESIGN, PROTOTYPING
& 3D MODELING

Bauen Innovations brings your ideas to life through precise prototyping and product development.

Starting from Scratch?
If you have a simple sketch, we’ll transform it into a detailed digital blueprint, capturing every detail of your concept.

Have Detailed Plans?
Our team can refine and optimize your existing designs, ensuring they are ready for 3D Printing or other fabrication method.

From Digital Design to Physical Product
With our 3D printing expertise, we can turn your finalized 3D files (STL files) into tangible prototypes or finished products.

Comprehensive Solutions for All Professionals. Our integrated service offerings enable you to realize your ideas with precision and quality, all in one place.

OUR DESIGN TECHNOLOGY

We leverage a wide range of technologies in our design process including:

3D Scanning: Capture real-world objects and convert them into precise digital models. This technology is perfect for reverse engineering or creating accurate replicas of existing items.
Virtual Reality (VR) Testing: We test our designs in a fully immersive virtual environment.
CAD Design: Use of industry-leading CAD software to create detailed digital models.
3D Printing: We bring prototype designs to life quickly with FDM & SLA 3D printing.

Reviewing a design in Virtual Reality

3D scanning an object to create a digital model

Completed 3D print of scale model prototype

Reviewing a project in virtual reality

OUR CAPABILITIES

3D Printing

VR Testing & Collaboration

Light Metal Fabrication

3D Scanning

CAD Design/3D Modeling

Post Processing

R&D

Assembly

CASE SUMMARIES

Bauen Innovations was approached by Ports America Chesapeake, the largest port operator in the United States, to address a unique challenge. The port required a customized ignition starter solution for all 600 of their Dodge Caravans to enhance the transportation efficiency of port workers. Beginning with a physical clay model to conceptualize the initial design, the project evolved through comprehensive CAD design and real-world testing. Over the course of a year, our team engaged in a detailed iterative process, frequently visiting the port to ensure the solution met every specific need. This collaboration culminated in the successful delivery of a tailored, SLA 3D-printed ignition starter, showcasing Bauen Innovations' ability to provide innovative and customized engineering solutions

Bauen Innovations quickly tackled a safety issue for Swisslog Healthcare’s PillPick system, where hospital staff risked injuries from a label maker’s cutter during maintenance. Collaborating with Swisslog, we developed a custom protective guard using an iterative CAD and prototyping process. Enhanced with magnets for easy storage, the refined guard was delivered within three and a half weeks, demonstrating our rapid prototyping skills and commitment to healthcare safety

COMPLETED PROJECTS

Lightpost Cover
FDM

Recreation and production of of light post covers no longer availa

Customer:

Lighting Maintenance Incorporated

Irish Bagpipes Key Covers
FDM

Design of 'covers' for the keys on an Irish Bagpipe

Customer:

Private Consumer

Scale Model Bridge
FDM

Customer:
Undisclosed

Design and production of 5' scale model bridge. This project took over five months to design, print and assemble.

Ignition Cover/Turner
SLA

Customer:
Ports America Chesapeake

Design of permanent 'covers' for Ignitions in pre 2018 series Dodge Caravans. See case study for 'Port of Baltimore' above to learn more about this project.